High Density Foam

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Open Cell Foam

To place the order online click on this page http://www.foamexpress1.com/

Best way to cut the open cell foam is with a sharp knife or electric turkey knife, just repeat in 1 direction over and over again in one direction to get a clean cut. Please note that if you order these size sheets that may be bigger then actual size as listed below.

Click Here For Foam Specs and the definition of what density and ILD means.  

Please note: When comparing different types of foam with other companies it is most important to look at the density and ILD of the foam.

    Foam density is a specific measurement of how much weight in pounds polyurethane foam can handle per cubic foot. This density rating tells you the strength of the foam. The height the number the longer the foam will last. It should not be used exclusively as a sign of durability or comfort, because firmness and lifespan of foam products like mattresses and cushions, depend on many factors, including density. The density may very slightly between each foam shipments. 

   ILD or IFD measurement firmness of how hard or soft a foam is. The higher number the foam is, the firmer the foam is. Also represents how many pounds the foam will hold before it collapse. If you take a block of foam 12" x 12" x 12" cube, after the certain ILD is reach that foam will collapse.

Our polyurethane foam only comes 82" wide so any bigger size will have to be glued together.

Multi/Rebonded-Mixed Foam

Common uses: restaurant booths back and seats, motorcycle seats, gymnastic and karate mats.

We can offer you custom blocks to do your own carving - custom cutting is available.



 

Specifically: (Rebonded) Bonded Urethane-Ether

Density: 6.0 lb/ft3

Tensile (psi) Min. 4.8
ASTM D 3574 * IFD @25%: 95.08/72.2

Color: Green

Compress Force Deflection @ 65%: 4.8 PSI
Quality: Good
Longevity:
approx. 15 - 16 years
Not Fire Retardant

 

Common Uses: Rebonded Foam is heavy and/or everyday use, such as bar seats, snowmobile seats, tractor seats, carpet padding, work out equipment and upholstery wall padding.

Light and Moderate Residential and Moderate Commercial.

FHA Certification: UM-72a Class I installation

 

Rebonded
Foam
52" x 74" 26" x 74"
52" x 37"
26" x 37"
$12.00 to $30.00 Shipping
Inches   Full sheet Half Sheet Quarter Sheet Estimated Shipping Cost
1/2"  $ 12.50 $ 7.50 $ 4.95

Please email us your zip code and the thickness of rebounded foam you want.
1" $ 24.50 $ 14.95 $ 8.95
1-1/2" $ 36.50 $ 22.95 $ 12.95
2"  $ 48.50 $ 29.95  $ 16.95
2-1/2" $ 60.50 $ 36.95 $ 20.85
3"  $ 72.50 $ 44.95 $ 24.85
4" $ 96.50 $ 58.95 $ 32.85

 

Rebonded Foam
Carpet Padding

This rebounded polyurethane foam provides cushioning for your carpet and will provide both comfort and the necessary durability to absorb foot traffic. Adding this rebounded foam will improve your carpets appearance by reducing premature matting and crushing, therefore increasing the life of your carpet.

5 Rolls
at a time
(price for each)

Color: Multi

Density: 6.5 lbs

30 Sq. Yd. (270 Sq.Ft) Roll (45 ft. x 72" x 3/8" Thick)  $ 59.85 $ 57.75
30 Sq. Yd. (270 Sq.Ft) Roll (45 Ft. x 72" x 1/2" Thick)  $ 69.85 $ 66.50

 

Rebonded Foam Accessories

 


Sound Muffler


Eggcrate Shape

 

Special Shapes can be cut to size!

 

All Foam- Arabic Seating
Custom make backs, seats and arms.

 

Foam Gym Mat With
Vinyl Cover
 
48" x 72" x 3"  $165.00

 

Tri-Fold Foam Gym Mat 

 

Ottoman Seat Cushion & Foot Stools (Foam Only)

Do you have an existing cover?
This Rebonded Foam ottoman is a wonderful alternative to the classic bean bag. It provides comfortable seating and can also be used as a footstool.

This ottoman can be put any part of the house such as living room, bedroom or dressing area. Also serve as a great occasional seat when you have more guests. You could even use them as coffee tables. This ottoman is made out of high density rebound firm foam so it is lightweight, easy to storage and holds up to 250 pound person.

 Rebonded Foam can be custom in Oval, Round and square shape sizes are available. Please contact us for details.

Size Price
(Foam Only)
Yards Labor Estimated Shipping Price
24" x 24" x 18" $ 58.00 (35lbs) 3 yards $ 28.00



Please email us your zip code.
18" x 18" x 12" $ 22.80 (13lbs) 2 yards $ 28.00
16" x 16" x 10" $ 15.80 (9lbs) 2 yards $ 28.00
16" x 16" x 16" $ 23.80 (14lbs) 2 yards $ 28.00
18" x 18" x 18" $ 34.80 (25lbs) 2.5 yards $ 28.00
20" x 20" x 18" $ 40.80 (24lbs) 3 yards $ 28.00

 


Rebonded Punching Foam Bag Inserts
 Punching Foam Bags can be custom made to fit your poles. Or just put sand in the middle of the rebonded foam to hold it in place.
Diameter Inside circle size Length Price Shipping Price
16" 8" 42" $135.00 Please email us your zip code.

Tough Luxury-Firm Foam - High Density

Specifically: Open-Cell/ Urethane-Ether Foam

Common Uses: bay window cushions, benches, chairs
Click Here For Foam Specs.

 

This foam grade is very firm high density foam. This type of foam is recommended for massage tables, car and chair pads.  We suggest using a 3" thickness or thinner for people who like that extra support or firmness. If you are looking for support and durability, then this foam is for you. This kind of foam has rubber based characteristics; which means it will not break down like ordinary foam. This foam will maintain its original shape and density for many years. This Foam grade has a very firm feel offering a high degree of support while retaining its shape and density.

 

Please email us your zip code and the thickness of

tough luxury foam desired for a shipping quote.
*No FR Additive*

 

76" x 80" 40" x 76" 24" x 76"
Inches   Full sheet Half Sheet Quarter Sheet
1/4" $ 26.85 $ 14.85 $ 8.85
1/2" $ 36.85 $ 21.85 $ 14.85
1"  $ 57.01 $ 30.63 $ 19.64
2" $ 114.02 $ 61.26 $ 39.28
3"  $ 171.03 $ 91.89 $ 58.92

Luxury-Firm High Density






Specifically: Open-Cell/ Urethane-Ether Foam

Common Uses: Sofa cushions, bay window cushions, benches, chairs, and mattresses. 
Click Here For Foam Specs.

 

This foam grade is firm high density foam. This type of foam is recommended for car seat pads, church pews, bay window seat cushions, dining room chairs, chair pads and massage tables 4" thick or thinner. If you are looking for support and durability, then this foam is for you. This kind of foam has rubber based characteristics; which means it will not break down like ordinary foam. It will maintain its original shape and density for many years. This Foam grade has a firm feel offering a high degree of support while retaining its shape and density.

 

Please email us your zip code and the thickness of

Lux foam desired for a shipping quote.

*No FR Additive*

 

  82" x 76" 82" x 36" 82" x 24"
Inches   Full sheet Half Sheet Quarter Sheet
1/4"  $ 12.49 $ 8.85 $ 5.25
1/2"  $ 23.79 $ 12.30 $ 8.87
1"   $ 37.66 $ 18.86 $ 13.26
2"  $ 75.32

$ 37.72

$ 26.52
3"  $ 112.98 $ 56.58 $ 39.78
4"  $ 150.64 $ 75.44 $ 53.04
5"  $ 188.30 $ 94.30 $ 66.30
6" $ 225.96 $ 113.16  $ 79.56

Premium Medium High Density

 

Specifically: Open-Cell/ Urethane-Ether Foam

Common Uses: Sofa cushions, bay window cushions, benches, chairs, and mattresses.

Click Here For Foam Specs.

 

This foam grade is medium high density foam. This foam is mostly recommended for sofa seat cushions 5" thick or thicker. If you are looking for support, comfort, and durability then this foam is for you. This kind of foam has rubber based characteristics; which means it will not break down like ordinary foam. It will maintain its original shape and density for many years. This is our most popular foam for seat cushion replacements and is highly recommended. 
 

Please email us your zip code and the thickness of

HD 36 rubber foam desired for a shipping quote.

*No FR Additive*

 

  82" x 76" 82" x 36" 82" x 24"
Inches   Full sheet Half Sheet Quarter Sheet
$12.00 to $30.00 Shipping
1"  $ 36.79 $ 18.45 $ 12.99
2" $ 73.58 $ 36.90 $ 25.98
3" $ 110.37 $ 55.35 $ 38.97
4" $ 147.16 $ 73.80 $ 51.96
5" $ 183.95 $ 92.25 $ 64.95
6" $ 220.74

   $ 110.70    

$ 77.94

HD23 Soft/Medium Rubber High Density

 

Specifically: Open-Cell/ Urethane-Ether Foam

Common Uses: Sofa cushions, bay window cushions, benches, chairs, and mattresses
Click Here For Foam Specs.

 

This foam has a medium to soft feel depending on the body weight of the sleeper. It offers a high degree of comfort and will retain its shape and density. This foam grade is a high density soft foam. This kind of foam has rubber based characteristics; which means it will not break down like ordinary foam. If you are looking for comfort and durability then this foam is for you

 

Please email us your zip code and the thickness of
HD 23 rubber foam desired for a shipping quote.
*No FR Additive*

 

  82" x 76" 82" x 36" 82" x 24"
Inches   Full sheet Half Sheet Quarter Sheet
$12.00 to $30.00 Shipping
1"  $ 77.08   $ 40.59 $ 28.43  
2" $ 154.16 $ 81.18 $ 56.85
3" $ 231.24 $ 121.77 $ 85.28
4" $ 308.32 $ 162.36 $ 113.71
5" $ 385.40 $ 202.95 $ 142.13
6" $ 462.48

   $ 243.54    

$ 170.56

Standard Medium Foam

 

Specifically: Open-Cell/ Urethane-Ether Foam

Common Uses: occasional use mattresses & 

cushions, packaging, shipping, pet beds.
Click Here For Foam Specs.

 

This is a medium density type of foam. It is intended for temporary use such as camping, guest beds, fold out beds, upholstering headboards, pet beds, packaging, arts & crafts, etc.
 

Please email us your zip code and the thickness of

Standard medium foam desired for a shipping quote.
*No FR Additive*

 

  82" x 76" 82" x 36" 82" x 24"
Inches   Full sheet Half Sheet Quarter Sheet
$12.00 to $30.00 Shipping
1/2"  82" x 72" x 1/2" $12.82 36" x 72" x 1/2"
$
7.85
24" x 72" x 1/2"
$ 5.53
1"   $ 21.64 $ 12.30 $ 9.57
2"  $ 43.28

$ 24.60

$ 19.14
3"  $ 64.92  $ 36.90 $ 28.71
4"  $ 86.56 $ 49.20 $ 38.28
5"  $ 108.20  $ 61.50 $ 47.85
6" $ 129.84 $ 73.80 $ 57.42

Plush/Soft Foam

Specifically: Open Cell/ Urethane-Ether Foam

Common Uses: back cushions , baby mattresses.

Click Here For Foam Specs.
 

This is a soft density type of foam. It is intended for temporary use such as camping, guest beds, fold out beds, light upholstering, pet beds, packaging, arts & crafts, etc.

 

Please email us your zip code and the thickness of

Super Soft foam desired for a shipping quote.
*No FR Additive*

 

  82" x 76" 82" x 36" 82" x 24"
Inches   Full sheet Half Sheet Quarter Sheet
$12.00 to $30.00 Shipping
1" $ 25.96  $ 14.35 $ 10.24  
2" $ 51.93 $ 28.70 $ 20.49
3" $ 77.89 $ 43.05 $ 30.75
4" $ 103.86 $ 57.40 $ 40.99
5" $ 129.82 $ 71.75  $ 51.24
6" $ 155.79

$ 86.10  

$ 61.50

Estimated Shipping   Combine shipping cost is available on more then one item. 

Size Luxury Foam
HD23 Foam
Tough Luxury Premium Foam Standard Foam
Plush/Soft Foam

1/4" thick
82" x 76"  $14.00 - $21.00 $16.00 - $23.00
N/A

N/A
82" x 36" $14.00 - $20.00 $14.00 - $20.00
82" x 24" $12.00 - $20.00 $12.00 - $20.00

1/2" thick
82" x 76" $16.00 - $22.00 $18.00 - $27.00
N/A
$12.00 - $21.00
82" x 36" $15.00 - $21.00 $16.00 - $22.00 N/A
82" x 24" $14.00 - $20.00 $14.00 - $20.00 N/A

1" thick
82" x 76" $20.00 - $35.00 $20.00 - $35.00 $18.00 - $26.00 $16.00 - $25.00
82" x 36" $16.00 - $22.00 $16.00 - $22.00 $16.00 - $22.00 $14.00 - $22.00
82" x 24" $14.00 - $22.00 $14.00 - $22.00 $14.00 - $22.00 $12.00 - $20.00

2" thick
82" x 76"  $22.00 - $47.00 $22.00 - $47.00  $20.00 - $44.00 $14.00 - $36.00
82" x 36" $18.00 - $31.00 $18.00 - $31.00 $16.00 - $29.00 $16.00 - $25.00
82" x 24" $16.00 - $30.00 $16.00 - $30.00 $14.00 - $26.00 $12.00 - $26.00

3" thick
82" x 76" $25.00 - $66.00 $25.00 - $66.00 $22.00 - $51.00 $20.00 - $50.00
82" x 36" $20.00 - $57.00 $20.00 - $57.00 $16.00 - $39.00 $16.00 - $32.00
82" x 24" $18.00 - $38.00 $18.00 - $38.00 $14.00 - $28.00 $14.00 - $28.00

4" thick
82" x 76" $36.00 - $70.00
N/A
$32.00 - $65.00 $19.00 - $54.00
82" x 36" $25.00 - $54.00 $20.00 - $38.00 $15.00 - $38.00
82" x 24" $16.00 - $32.00 $16.00 - $29.00 $14.00 - $28.00

5" thick
82" x 76" $50.00 - $85.00


N/A

$46.00 - $77.00 $38.00 - $60.00
82" x 36" $25.00 - $55.00 $24.00 - $53.00 $20.00 - $50.00
82" x 24" $16.00 - $40.00 $18.00 - $40.00 $18.00 - $39.00

6" thick
82" x 76" $55.00 - $86.00


N/A

$54.00 - $71.00 $42.00 - $70.00
82" x 36" $29.00 - $61.00 $23.00 - $52.00 $20.00 - $46.00
82" x 24" $18.00 - $56.00 $18.00 - $43.00 $16.00 - $36.00

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TO PLACE AN ORDER YOU CAN E-MAIL US.
OR Call (248)-837-2430 OR Call (248)-284-0002

 
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